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Engineering

Process Modelling & Design

EPCM firmly believes that every engineering task should be preceded by a thorough feasibility analysis, grounded in process modeling. The results of this analysis form the foundation for basic engineering, which is subsequently followed by detailed engineering and erection/commissioning. This approach exemplifies the ‘concept to commissioning’ philosophy.

Engineering Studies

Thorough assessment of factors influencing a project and determining its economic viability is essential for any industrial venture. EPCM’s team of experts is committed to developing strategies, conducting studies, producing reports, and providing policy recommendations tailored to the needs of government authorities and corporate clients. EPCM’s comprehensive techno-economic services encompass everything from planning greenfield and modernization projects to devising financial restructuring strategies, including:

  • Preliminary Studies
  • Market Studies
  • Site Selection Studies
  • Master Plan Studies
  • Feasibility Reports
  • Project Reports
  • Productivity Review
  • Energy Audit and Technology Evaluation
  • Environmental Impact Assessment Studies
  • Environment Management Plans
  • HAZOP Studies

Basic & Detailed Engineering

The organisation provides clients with engineering expertise throughout the project lifecycle, from feasibility studies and scope documents to design conceptualisation, construction management and post-construction evaluations. Its objective is to provide integrated, client-driven consulting engineering and design solutions that help companies attain a competitive edge in the market.

The team of professionals has the best resources and proficiency in delivering fast and accurate results that ensure value addition at every stage of work, contributing to the project’s success.

Basic and Detailed Engineering studies comprise the following:

Basic Engineering

  • Preparation of conceptual schemes and system design
  • Sizing and selection of equipment and facilities
  • Preparation of plant layout
  • Assessment of infrastructure requirement

Detail Engineering

  • Architecture
  • Civil engineering
  • Structural steelwork
  • Electric power systems
  • Instrumentation
  • Communication and automation systems
  • Piping systems
  • Environmental control systems
  • Heating, ventilation and air-conditioning systems
  • Drainage and sewerage systems
  • Road and railway systems
  • Scrutiny/ approval of vendors’ designs and drawings

Logistics & Layouts

Efficient and flexible supply chains are a source of competitive advantage for today’s global enterprise. Logistics and distribution/supply chain is a significant component in manufacturing operations, both from a strategic and the operational perspective. Almost 10% of the overall costs of goods can be attributed to logistics and distribution in the manufacturing industry.

It has been our observation that 90% of the time spent in manufacturing a product is spent in either in-plant movement or storage. Reducing the in-plant movement and minimizing the storage of work-in-progress will have a direct impact on reducing cycle times and hence manufacturing productivity.

EPCM designs in-plant strategies that optimize movement and storage within a manufacturing plant. Drawing upon its operational expertise and analytical tools framework, it develops an optimal movement of equipment and materials, minimizes work-in-progress and recommends corresponding changes in process operations.

Some of the areas in the Layout, Transportation & Logistics services are:

  • Plant general layout
  • In-bound, in-plant and out-bound transportation logistics
  • Planning and engineering of in-plant railway and road networks
  • Designing of storage and handling yards including resource requirements like cranes/dumpers/trailers etc.
  • Plant stormwater drainage, Rain water harvesting systems and Sanitary sewerage systems

Environmental Engineering

EPCM offers a comprehensive range of quality services to meet the diverse demands of environment management in the context of the growing global concern for bettering the environment. EPCM’s capabilities in environmental engineering and management services include:

  • Environmental evaluation of process technology
  • Environmental impact assessment studies
  • Environmental management planning
  • Evolution of pollution standards
  • Environmental audit consultancy as required under ISO 14001
  • Environmental engineering services
  • Human resource development for EMS
  • Environmental risk assessment and consequence modelling
  • Trouble-shooting of anti-pollution equipment and systems
  • Maintenance and management of environmental pollution control facilities
  • Landscaping and greenbelt development
  • Life cycle analysis and environmental improvement
  • Waste generation & Management

Construction Management & Site Supervision

Construction management and monitoring of site activities have been one of the core competencies of EPCM and it has extensive specialised experience in this field. Over the years the organisation has gained specialised expertise in detailed supervision. The services include Construction Monitoring & Co-ordination, Assistance in Procurement service for civil/ structural/ equipment erection work, Co-ordination amongst client and contractors working on site and Site supervision.

Our Construction Management services include the following:

Procurement Assistance

  • Civil
  • Structural
  • Equipment erection work
  • Co-ordination with clients and contractors

Site supervision

  • Progress Surveillance
  • Quality Surveillance
  • Work Certification and Billing
  • Quantity Surveillance
  • Monitoring and Progress Report
  • Safety Surveillance
  • Claim Settlements
  • “As-Built” Drawings
  • Co-ordination and Interaction

Project Management

EPCM has an in-depth understanding of the concepts and techniques required to manage projects of any capacity and scale. Its experience across a wide range of industries encourages give-and-take of ideas and adoption of best practice techniques. EPCM’s skills and services, coupled with its global reach across all markets gives it a distinct edge over others in project consulting.

Our Project Management services include the following:

  • Project Planning
  • Schedule Management
  • Project Evaluation
  • Progress Reporting
  • Contract Management
  • Risk Management
  • Procurement Management & Performance Monitoring
  • Materials Management
  • Assistance in Commissioning
  • Follow-up and Expediting Services
  • Budgetary

Inspection

EPCM’s Inspection & Quality Assurance team monitors and assesses procedures and methods ensuring that quality parameters are adhered to. The methods are planned and developed with the objective of delivering total project support and integration, attaining high standards of management, equipment and process quality. Such assessments are often customised as per the clients’ needs and requirements.

EPCM is an ISO/IEC 17020 accredited Inspection Body and renders quality and third party inspection services for plant and equipment for the Iron & Steel, Power, Infrastructure and other industries. EPCM also has NDT, Welding and respective competent discipline inspection experts for undertaking inspection of any types of industrial equipment.

Our Inspection services include the following areas:

  • Metal fabrication and structures
  • Rotary mechanical equipment viz. Pumps, Compressors, Blowers, Fans etc.
  • Electrical Power Generation, Distribution, Shop Electrics, Plant Instrumentation and Automation Items
  • All types of Refractories
  • Material Handling Items
  • Pipes, Fittings, Valves etc.
  • Welding consumables
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